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QCO / S.M.E.D
During Lean implementation, our ultimate goal is to produce according to customer demand (takt time) while utilizing”one piece flow.” For this to happen, machines need to be set-up more often, highlighting the need to reduce set-up time. Reducing set-up time results in increased production, better quality parts, and a more flexible workplace.
"S.M.E.D." (Single Minute Exchange of Die), is the Lean tool used to create very fast changeovers and setups that greatly reduce machine downtime and increase throughput. It is common to reduce machine changeover times from hours to less then ten minutes.
SMED Quick Changeover, like other Lean tools, requires a committed effort from within the organization. One of the major pitfalls organizations fall into is the desire to rush in to a changeover program with very little or no upfront planning. With limited time and resources, the program is doomed for failure. The other common mistake is failure to document and standardize the process.
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